Static Engine Timing
How to set timing with the engine turned off.
NOTE: If you are using an electronic ignition module, such as a Compufire or Pertronix etc., you can NOT use this procedure. You MUST use a timing strobe light.
Static timing is setting the engine's ignition timing without the engine actually being run. This may sound impossible, but I assure you it's EASY and very accurate. This method is an easy way to get a new motor timed prior to starting it for the first time. Unless you removed the distributor & clamp together as a single unit when the engine was disassembled prior to the rebuild, you really have no other way to get it timed for the initial run-up. I always do it with new motors and I've never had one fail to start on the first or second try (knock on wood!). This procedure is also what you do if you're out on a road-trip away from home and you have to swap your distributor for your back-up. You DO carry a fully functional back-up don't you??
If you're timing an engine that's NOT new, warm it fully before doing this. Those of you with brand new motors, you will probably need to re-check the timing again once your engine goes through it's initial break-in and is warmed. Warming a motor before setting timing (if you can) is important because thermal expansion, of an engines internal parts, WILL have an effect on timing.
Tools you will need to accomplish this will be:
1. A 10mm socket & ratchet OR a 10mm wrench.
2. A simple test light.
With those simple tools in hand, head out to your VW and follow these 10 simple steps:
1. Consult your repair manual as to what your engine timing should be set at (ie - TDC, 5 degrees BTDC etc.). Below are pictured the typical 4 settings for timing a VW engine statically In order, they are: 7.5 deg. BTDC, 5 deg. BTDC, TDC & 5 deg ATDC.
2. Hand crank the engine clockwise (CW) so that the #1 piston is in firing position and set it to where your timing should be set for the type of distributor you have. You will need to align the correct timing mark on the crank pulley with the seam in the case where the two case halves are joined together. If you accidentally pass the correct timing mark, no worries. Just turn the engine counter-clockwise (CCW) about 30 degrees and again slowly crank the engine CW until that mark is right in the case-half seam.
3. Remove the distributor cap and position it out of the way. Look at where the rotor is pointing. On the rim of the distributor's metal body (where the distributor cap sits), there is a small mark machined in there. This indicates where the rotor "should" be pointing when the #1 piston is in firing position. I say "should" since that really depends on whether the distributor drive gear was put in correctly when the engine was built.
4. Loosen the distributor drive clamp bolt.
5. Turn the vehicle's ignition switch to the "ON" position. DO NOT ENGAGE THE STARTER!! If you accidentally hit the starter, go back and redo step 2.
6. Connect the ground wire of your test light to a good ground and touch the positive spike to the spade connector on the ignition points. The light should be "ON".
7. Rotate the distributor CW until the light goes out.
8. Now rotate the distributor CCW very slowly until the light JUST comes on. Repeat steps 7 & 8 again to ensure you stopped the distributor JUST as the light came on.
9. Tighten the distributor clamp.
10. Test your good work by turning the engine 1/4 turn CCW and slowly turning it back CW. The light should come back on JUST as the degree mark in which you previously had the crank set to gets to the case half. If it does, your engine is now timed. If it doesn't, repeat this entire procedure until it does.
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Revised: March 22, 2012 .